Technical services

Engine Services

REMS has extensive experience in providing esteemed customers with spares and technical services. Our team comprises talented, reputable, and well-experienced engineers who have worked in offshore plants, shipbuilding companies, and shipping companies for many years. We deeply appreciate and strive to meet our customers’ high standards and demands.

DRY DOCK SERVICE

  • Interval maintenance service (ME & GE)
  • All Electic Engine (ME-C & ME-B, G type) Overhaul incl. (HCU / HPS / FIVA / All FLFI Valve etc)
  • Automation PMS / CMS Inspection service (Nabtesco / Kongsberg / Lyngso etc)
  • Pneumatic control system maintenance service
  • Alpha Lubricator maintenance service
  • Fuction test & Sea Trial attendance

GE 24,000hrs Maintenance

  • Engine Class CMS inspection
  • Interval maintenance for ME & GE
  • Electric engine overhaul (HCU HPS FIVA)
  • Automation PMS / CMS inspection (Nabtesco / Lyngso)

Alpha lubricators & Pneumatic System

  • Pneumatic control system maintenance
  • Alpha lubricator maintenance
  • Engine timing inspection service

ON-SITE RECOVERY SERVICE

Alpha lubricator service

  • TBO(Time Base Maintenance) service
  • Troubleshooting service
  • Up-grade service (Low steaming modification)

Pneumatic maintenance service

  • TBO(Time Base Maintenance) service – Dry dock.
  • Operating / Performance inspection service
  • Detail work scope, Please see the below
    – All valves overhaul and inspection
    – Overhaul valves will be repair by repair kits
    – All valves test and assembled by each one
    – System simulation test

Electric M/E Maintenance service (ME-C / ME-B / G type)

  • TBO(Time Base Maintenance) service – Dry dock
    – Replace membrane kit for accumulator
    – Leakage test for hydraulic system
    – Check and function for tacho sys./H.C.U/H.P.S
    – Function test and check for pneumatic sys & solenoid valves
    – Overhaul for fuel booster unit/exhaust actuator / pneumatic system
    – Overhaul for lubricator unit
    – Confirm trial

Engine Recovery (Block & Crankshaft)

  • Engine interval maintenance
  • Recovery (In-situ machine & Hyd. Test & Engine re-assembly)
  • Performance verification (health check)

Piston & Liner Replacement

  • Supervision
  • Troubleshooting
  • On job training & education

Workshop / Exchange Service

Work Scope

  • Workshop recondition & maintenance service ( Located workshop : Korea & Qatar)
  • Module exchange service( Cylinder unit, Cylinder head, Fuel Pump…. )
  • Module assembly service ( Cylinder head, Pumps, Piston)
  • Recondition service ( Cylinder liner/ Cylinder head/ Valve spindle /Seat/ Piston crown … )

Main Job List

  • Qatar Shell / Workshop in Qatar
    L32/40 Engine x 100 sets
    Cylinder unit exchange service
  • Maersk Lines / Workshop in Korea
    K 90MC : Piston crown, Piston skirt, Exh. valve spindle & seat reconditioning
    K 90MC : Cylinder liner
    G 80 ME : Exh. valve spindle & seat reconditioning
    L 32 / 40 : Cylinder head reconditioning
    L 27 / 38 : Cylinder head & Linder reconditioning

Case Studies

Recondition of Cylinder Head / MAN L32/40

Cylinder head
  • Used cylinder head was pre-inspected and reported to the customer
  • All components of cylinder head were dismantled ;
    All valve cone and spring with rotor cap was dismantled.
    All insert of fuel injection valve was dismantled / All stud and plug were dismantled.
  • Inner surface of cylinder head was found that many the carbon deposit. It was cleaned by special chemical and brush.
  • Valve cone seat width of intake and exhaust valves were inspected and measured.
  • All valve seat of cylinder head was visually inspected
  • Inner diameter of all valve guide was measure
  • All bush of rocker arm bridge was replaced by new one
  • After replaced all spare parts on cylinder head, it was tested leakage condition by 7.0 bar

Recondition of Piston crown / HITACHI 12K90MC

Piston Crown
  • Pre-inspect used piston crown
  • Cleaning & penetrating test
  • Weld up after preheating
  • Carry out heat treatment in electric furnace
  • Cool gradually & machine up to original dimension
  • Chrome plating & polishing(Ring grooves)
  • Machine & weld up & machine of combustion surface.
  • Final Check

Recondition of Cylinder Liner Head / RE FLEX 96C

Cylinder Liner
  • Cleaning & visual inspection
  • Checking for diameter of cylinder liner.
  • Honing.

Turbocharger Repair Service

Work Scope

  • Workshop recondition ( Cartridge, Rotor complete, Compressor wheel … )
    Balancing test / Hardness test / Ultrasonic examination
    Liquid penetrant testing/ Magnetic particle testing
    Special welding and machine up for Rotor shaft, Impeller, Blade, Nozzle ring and etc.
    Chromium plating for Rotor shaft -Straighten for Rotor shaft
  • On-site maintenance& recovery service – Standard overhaul
  • Module exchange service ( Cartridge )
  • Up-grade service ( CTM )

Main Job List

  • Qatar Shell / Workshop in Qatar
    NR34S turbocharger x 100 sets Cartridge exchange service

Case Studies

Cartridge overhaul & balancing test / NR34S

  • Dismantled the silencer, C/S insert, compressor casing, and bearing casing (Cartridge)
  • Drew out the turbine nozzle ring from gas admission casing
  • Transferred the T/C parts to workshop
  • Dismantled compressor wheel, turbine rotor with bearings from bearing casing
  • Cleaned up & inspected the surface of each parts.
  • Carried out dynamic balancing test for rotor complete
  • Measured each gaps & clearance before assemble.
  • Reassembled the all parts with renewing the parts

Cartridge overhaul & balancing test / NR29S

  • Dismantled the silencer, compressor casing with insert & diffuser.
  • Dismantled the cartridge & nozzle ring.
  • Transferred the cartridge & turbine nozzle ring to local workshop.
  • Dismantled the compressor wheel, turbine rotor with bearings from bearing casing.
  • Carried out cleaning & inspection work of each parts..
  • Carried out dynamic balancing test for rotor complete.
  • Reassembled the cartridge in workshop.
  • Transferred the cartridge & turbine nozzle ring to vessel.
  • Reassembled the T/C with measuring.

Green Business
REMS GREEN BUSINESS TEAM

TECHNICAL ADVISOR (RCA)

  • Marine Engineer 14YRS
  • HDEC 10YRS
  • PETRONAS GAS 13YRS

SCADA (MIMIC / PLC)

  • Marine Engineer 14YRS
  • HDEC 10YRS
  • PETRONAS GAS 13YRS

MECHANICS

  • Marine Engineer
  • Tech Superintendent
  • Commissioning in Shipyard & Engine Maker

DOCUMENT CONTROL

  • SHIPYARD SALES 6YRS (Contract Administration)
  • STXHI PART SALES 3YRS
  • SPARES & SERVICES 2YRS

BWTS

New Building & Retrofit / Commissioning Maintenance & Repair / Spares

ANNUAL INSPECTION (HEALTH CHECK)
  • UV Type : PANASIA
  • Electrolysis Type : TECHCROSS
  • Ozone & Chemical Type : NK

SOx SCRUBBER

New Building & Retrofit / Commissioning Maintenance & Repair / Spares

FGSS (FUEL GAS SUPPLY SYSTEM)

  • INSTALLATION : PRE-COMMISSIONING
  • COMMISSIONING : AS

CCS / F(P)RS

CCS - CARBON CAPTURE SYSTEM

RE-LIQUEFACTION SYSTEM (FRS / PRS / MRS)

Other Technical Services

1. Deck Machinery & Hull Repair

  • Windlass & Mooring winch / Hatch Cover / Crane / Hyd. Motor / Gangway
  • Anchor & Anchor Chain / Bow Thruster / Life Boat & Engine
  • Steel & Pipe welding / Hull Outfitting Repair / Painting / Cleaning
  • Underwater Inspection & Cleaning / Stern Tube

2. Automation / Electric System

  • AMS & BMS / Pneumatic / MSBD / ESBD & ACB / Safety Device
  • Valve Remote Control System / Tank Level System